Transmission oil filter assembly

ABSTRACT

A transmission filter includes two outlets. One outlet, adapted to feed an engine-driven pump, protrudes diagonally from the front of the filter. The first outlet is sealed to the inlet of the engine-driven pump by a radial seal. The second outlet is arranged in a rear extension and is sealed to the inlet of an electric pump by a compression seal. The differing types of seals and relative orientations of the outlets make the assembly less sensitive to dimension variation due to production and assembly tolerances. The relative locations of the outlets also mitigate any flow interactions between the pumps when both operate simultaneously.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a division of U.S. application Ser. No. 15/813,203filed Nov. 15, 2017, the disclosure of which is hereby incorporated inits entirety by reference herein.

TECHNICAL FIELD

This disclosure relates to the field of transmission systems. Moreparticularly, the disclosure pertains to a filter assembly.

BACKGROUND

Automatic transmission fluid serves many functions in a modern automatictransmission. Pressurized fluid may be used to engage friction clutchesin order to establish a power flow path with a desired speed ratio.Fluid lubricates gears and bearings. Excess heat is removed by fluidflowing over various components. When the fluid contain contaminants, itmay be less effective in these functions and may cause failures such asstuck valves. Therefore, transmissions often include fluid filters.

Filters may be placed on either the inlet (low pressure) side of atransmission pump or on the outlet (high pressure) side of atransmission pump. Transmission oil filters typically contain afiltration media. The media may be pleated to increase the surface areain a limited space.

SUMMARY OF THE DISCLOSURE

A transmission includes a filter, an engine driven pump, and an electricpump. The a filter has a bottom surface defining a filter inlet, a topsurface defining a rear outlet hole, and a front outlet tube projectingfrom a front end at an oblique angle relative to the top surface. Thefilter may further include a rear extension projecting from a rear endin which case the rear outlet hole is defined in the top surface overthe rear extension. The engine driven pump has an inlet sealed to thefront outlet tube by a radial seal. The electric pump is sealed to thetop surface around the rear outlet hole by a compression seal. Thetransmission may also include two bolts fastening the rear extension tothe electric pump and compressing the compression seal.

A filter assembly includes a main body, a rear extension, and a frontoutlet tube. The main body is adapted to fit into a transmission sump,contains filter media, and has a bottom surface defining an inlet. Therear extension extends from the main body and has a top surface defininga rear outlet hole. The rear extension may further define two mountingholes. The rear outlet hole may be between the two mounting holes. Acompression seal may surround the rear outlet hole. The front outlettube projects from a front of the main body at an oblique angle relativeto the top surface. A radial seal may be arranged around the frontoutlet tube.

A method of assembling a transmission includes installing anengine-driven pump and an electric pump, sealing a first outlet of afilter to an inlet of the engine-driven pump using a radial seal,positioning a second outlet of the filter adjacent to an inlet of theelectric pump, and bolting the filter to the electric pump to compress aseal between the filter and the inlet of the electric pump. Positioningthe second outlet of the filter adjacent to the inlet of the electricpump may include moving the filter parallel to an axis of an inlet tubeof the engine-driven pump and diagonally with respect to an inlet of theelectric pump. The engine driven pump and the electric pump may befastened directly to a transmission case.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic diagram of a vehicle transmission.

FIG. 2 is a bottom view transmission suction filter.

FIG. 3 is a side cross section of the filter of FIG. 2 .

FIG. 4 is a rear cross section of the filter of FIG. 2 .

FIG. 5 is a flow chart of a process of assembling the transmission FIG.1 using the filter of FIGS. 2-4 .

DETAILED DESCRIPTION

Embodiments of the present disclosure are described herein. It is to beunderstood, however, that the disclosed embodiments are merely examplesand other embodiments can take various and alternative forms. Thefigures are not necessarily to scale; some features could be exaggeratedor minimized to show details of particular components. Therefore,specific structural and functional details disclosed herein are not tobe interpreted as limiting, but merely as a representative basis forteaching one skilled in the art to variously employ the presentinvention. As those of ordinary skill in the art will understand,various features illustrated and described with reference to any one ofthe figures can be combined with features illustrated in one or moreother figures to produce embodiments that are not explicitly illustratedor described. The combinations of features illustrated providerepresentative embodiments for typical applications. Variouscombinations and modifications of the features consistent with theteachings of this disclosure, however, could be desired for particularapplications or implementations.

FIG. 1 schematically illustrates a transmission hydraulic system. Boldlines indicate mechanical power flow. Thin solid lines indicate flow ofhydraulic fluid. Dashed lines indicate electrical signals. Transmissioninput shaft 10 is connected to the vehicle crankshaft. Power from theengine is delivered to torque converter 12 which drives turbine shaft14. Clutches within gearbox 16 are engaged to establish a power flowpath from turbine shaft 14 to output shaft 18. Different power flowpaths having different speed ratios may be established by engagingdifferent clutches. In a rear wheel drive transmission, output shaft 18is connected to a driveshaft which transmits the power to a reardifferential and then to rear wheels. In a four wheel drive vehicle, atransfer case may be installed between the output shaft and thedriveshaft to divert a portion of the power to a front differential andthen to front wheels. In a front wheel drive vehicle, the output shaftmay transmit power to a front differential via gears or a chain.

Some engine power is diverted to drive mechanical pump 20. Mechanicalpump 20 draws fluid from sump 22, through filter 24, and delivers thefluid, at increased pressure, to valve body 26. The pressure at whichfluid enters the valve body may be called line pressure. Controller 28commands a network of control valves within the valve body to deliverfluid to torque converter and gearbox components at desired pressuresless than line pressure and at desired flow rates. Fluid drains from thecontrol valves and from the gearbox back into sump 22.

In some vehicles, controller 28 may shut the engine off during idleconditions to save fuel. With the engine off, mechanical pump 20 doesnot provide pressurized fluid. In order to respond quickly when thedriver releases the brake pedal, it may be necessary to maintainclutches in an engaged state or a ready-to-engage state. Electric pump30 provides pressurized fluid for this purpose. Electric pump 30 mayalso be used in other circumstances. For example, electric pump 30 maybe used to supplement the flow rate of mechanical pump 20 during periodsof high fluid demand, enabling use of a smaller mechanical pump withless parasitic drag.

It is preferable to use a single filter for both pumps 20 and 30, suchthat all of the filter area is available when either pump is operatingalone. However, use of a shared filter can introduce some issues. Whenthe flow rate into one of the pumps is high, there may be a low pressurenear the outlet servicing that pump. If the outlet servicing the otherpump is located in that low-pressure area, it may be unable to drawsufficient fluid when the two pumps operate simultaneously. Also,effectively sealing a filter outlet to a pump inlet may requireaccurately relative positioning. To achieve this, the filter retentionprovisions may allow some position adjustment during assembly toaccommodate piece to piece variation due to production tolerances. Whena filter services multiple pumps, the relative position of the two pumpsmay vary due to piece to piece variation. Adjusting the position of thefilter relative to one of the pumps may place the filter in an improperlocation relative to the other pump.

FIG. 2 is a bottom view a transmission suction filter suitable forservicing multiple pumps. The filter includes a filter body 32. An inletopening 34 in the bottom of the body permits fluid to enter the bodyfrom the transmission sump 22. A front outlet tube 36 extends forward toservice mechanical pump 20. As shown most clearly in FIG. 3 , frontoutlet tube 36 extends diagonally upward. The filter includes a rearextension 38. A rear outlet 40 is formed in the top of the rearextension to service electric pump 30. Two mounting holes 42 are formedin the rear extension.

FIG. 3 is a cross sectional view of filter 24 and the two pumps 20 and30. Filtration media 44 is contained within filter body 32 such thatfluid entering inlet 34 on the bottom flows through the media 44 beforeexiting through either front outlet tube 36 or rear outlet hole 40. Inthe illustrated embodiment, top surface 46 extends over the main body ofthe filter and over the rear extension 38. In some embodiments, the topsurface of the rear extension may be slightly higher or slightly lowerthan the top surface of the main body. A compression seal 48 surroundsrear outlet hole 40 between top surface 46 and an inlet flange ofelectric pump 30. An inlet tube 50 of mechanical pump 20 extends overfront outlet tube 36. A radial seal 52 prevents fluid from leaking fromthe fluid filter back to the sump between these components.

Placing the outlets at opposite ends of the filter assures minimalpressure interaction between the pumps. In other words, when both pumpsoperate simultaneously, one does not create a low pressure region in thevicinity of the other pumps inlet. When only one pump operates, the fullarea of the filter media is available, thus minimizing parasiticpressure loss.

FIG. 4 is a second cross sectional view of filter 24 showing a portionof electric pump 30. The inlet flange of electric pump 30 extends overthe two mounting holes 42 in the rear extension. Bolts 54 extend throughmounting holes 42 into threaded holes in the electric pump flange.Tightening these bolts compresses compression seal 48. Also, the boltsposition the rear end of the filter vertically, horizontally, androtationally. The front end of the filter is supported by the inlet tubeof the mechanical filter.

FIG. 5 is a flowchart illustrating an assembly process for thetransmission of FIG. 1 . At 60, mechanical pump 20 is install byfastening it to the transmission case. At 62, the electric pump isinstall by fastening it to the transmission case. A number of noisefactors may cause variation in the relative locations of the inlet portsof the two pumps. In addition to dimensional tolerances of the partsthemselves, the joints may involve some variability. The pumps aretypically installed by installing screws or bolts through mounting holesinto pre-drilled threaded holes in the case. The mounting holestypically have some clearance around the screws which simplify theassembly process but allow some location variation. Features that wouldmore precisely locate the pumps relative to the case and to one anotheradd cost and increase assembly time.

At 64, the filter is positioned by sliding the front outlet tube 36 intomechanical pump inlet tube 50 until the rear outlet hole lines up withthe electric pump inlet. Since the rear outlet hole may not be visibleduring this process, it may be desirable to use the mounting holes 42and the threaded holes in the electric pump flange to determinealignment. If the two pumps are closer to one another than the nominaldimensions, then tube 36 slides further into tube 50. If the pump inletsare father apart than the nominal dimensions, then tube 36 and tube 50overlap less. The effectiveness of the radial seal is not sensitive tohow far outlet tube 36 slides into inlet tube 50 (within a wide range).The radial seal is also effective in the presence of slightmis-alignment between the axes of tubes 36 and 50.

At 66, two bolts are installed through mounting holes 42 into theelectric pump flange. As these bolts are tightened, seal 48 iscompressed. The mounting holes are preferably on opposite sides of therear outlet hole to ensure even compression and minimum sensitivity tomis-alignment between axes of the rear outlet hole and the electric pumpinlet.

While exemplary embodiments are described above, it is not intended thatthese embodiments describe all possible forms encompassed by the claims.The words used in the specification are words of description rather thanlimitation, and it is understood that various changes can be madewithout departing from the spirit and scope of the disclosure. Aspreviously described, the features of various embodiments can becombined to form further embodiments of the invention that may not beexplicitly described or illustrated. While various embodiments couldhave been described as providing advantages or being preferred overother embodiments or prior art implementations with respect to one ormore desired characteristics, those of ordinary skill in the artrecognize that one or more features or characteristics can becompromised to achieve desired overall system attributes, which dependon the specific application and implementation. As such, embodimentsdescribed as less desirable than other embodiments or prior artimplementations with respect to one or more characteristics are notoutside the scope of the disclosure and can be desirable for particularapplications.

1. A filter assembly comprising: a main body adapted to fit into atransmission sump, containing filter media, and having a bottom surfacedefining an inlet; a rear extension extending from the main body andhaving a top surface defining a rear outlet hole; and a front outlettube projecting from a front of the main body and configured to slideinto a pump inlet tube at an angle that is not perpendicular to a planeof the rear outlet hole.
 2. The filter assembly of claim 1 wherein therear extension further defines two mounting holes.
 3. The filterassembly of claim 2 wherein a center of the rear outlet hole is betweencenters of the two mounting holes.
 4. The filter assembly of claim 1further comprising a compression seal surrounding the rear outlet hole.5. The filter assembly of claim 1 further comprising a radial sealaround the front outlet tube.
 6. A method of assembling a transmissioncomprising: installing first and second pumps each having first andsecond inlets respectively; sealing a first outlet of a filter to thefirst inlet using a radial seal; positioning a second outlet of thefilter adjacent to the second inlet; and bolting the filter to thesecond pump to compress a seal between the filter and the second inlet.7. The method of claim 6 wherein positioning the second outlet of thefilter adjacent to the second inlet comprises moving the filter parallelto an axis of an inlet tube of the first pump and diagonally withrespect to an inlet of the second pump.
 8. The method of claim 6 whereininstalling the first pump comprises fastening the first pump directly toa transmission case.
 9. The method of claim 8 wherein installing thesecond pump comprises fastening the second pump directly to thetransmission case.
 10. The method of claim 6 wherein the first pump isan engine driven pump.
 11. The method of claim 10 wherein the secondpump is an electric pump.
 12. A transmission comprising: a filter havinga bottom surface defining a filter inlet, a top surface defining a rearoutlet hole, and a front outlet tube projecting from a front end at anoblique angle relative to the top surface; a first pump having a firstinlet sealed to the front outlet tube by a radial seal; and a secondpump having a second inlet sealed to the top surface around the rearoutlet hole by a compression seal wherein the first inlet is notparallel to the second inlet.
 13. The transmission of claim 12 whereinthe first pump is an engine driven pump.
 14. The transmission of claim12 wherein the second pump is an electric pump.